Many business leaders fail to see the opportunities that an economic downturn provides. To take advantage of opportunities you first need to make a rapid assessment of your vulnerabilities and then move quickly to minimize them. Advantage can be gained by using process improvement tools to increase profitability and competitiveness:
- Drive out waste through Lean Sigma operations
Tools: value stream mapping, line balancing, kaizen to reduce direct and overhead labor - Customer Collaboration
Tools: customer segmentation, goal alignment, cycle time reduction, product line rationalization - Supplier Optimization
Tools: supplier & material consolidation, lead time reduction, product design-to-cost - Accelerate cash flow and aggressively manage working capital
Tools: inventory reduction, excess/slow moving/obsolete inventory analysis, safety stock tuning, cycle time reduction to reduce WIP, receivables and payables management - Increase Capacity
Tools: overall equipment effectiveness, theory of constraints, quick changeover, product family turnover analysis - Product Redesign
Tools: component substitution, design for six sigma, design for manufacturability, value engineering
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