Business is growing and running out of space in the warehouse. What to do before moving to a new facility or pouring concrete? Fifty things to consider:
- Cross dock
- Narrow aisles
- Double deep racks
- Bridges over aisles, cross aisles, aisle ends, truck doors
- Re-slot forward pick locations
- Relocate slow movers and consolidate
- Change batteries rather than park and charge
- Pushback racks
- Pallet flow racks
- Carton flow racks
- Carousels horizontal or vertical
- Place top beam at top of uprights, close pack the top deck
- Shorter beams; 96″ not 108″
- Triple wide beams
- Vary beam heights
- Double stack pallets
- Mobile shelving
- Purge excess, slow moving, obsolete
- Improve put away and pick cycle time and then cut safety stock
- Direct or Drop Ship
- Drop items from the catalog
- Put carton flow racks under pallet racks
- Put pick shelves and bins under pallet racks
- Slip sheets or low profile pallets
- Daily delivery of new pallets and packaging supplies
- Check out bound while picking or loading
- Check in bound while unloading or put away
- Store more than one item per shelf or pallet
- Consolidate partial pallets, cartons, bins
- Receive and ship on different shifts
- Redesign package
- Optimize pallet stacking pattern
- Select the right size pallet
- Buy/Make to Order
- Buy in smaller lots
- Ship in smaller lots
- Receive and ship more often
- Make inbound receipt appointments
- Make delivery appointments
- Spot out bound trailers & load directly into trailer
- Eliminate inbound inspection
- Recalculate safety stock
- Recalculate order quantities
- Sell slow moving, return for credit, fire sale
- Donate, scrap, recycle obsolete
- Take assemblies apart and sell spare parts
- Combine parts in to kits
- Reduce the in and out queues
- Control SKU proliferation
- Pick directly into the shipping container
One thought on “50 things to free up warehouse space”
Nice Post! Thanks for sharing very useful information. I surely use this to reduce the space.